Control panels and enclosures · NexxtGen
NexxtGenNexxtGen
Control panels & enclosures

Built in the shop. Proven before it ships.

RTU, PLC and analyzer packages, solar-powered enclosures, surge protection and backup power, designed to your spec, wired and bench-tested in a UL 508A listed shop, and delivered with as-built drawings. The crew on site connects conduit. They do not troubleshoot.

UL 508A LISTED PANEL SHOPUS & CANADA
Product lines

Eight things we build well.

Each line is a standard we have built many times, with a drawing set and a test procedure behind it. Custom work starts from one of these, not from a blank sheet.

Control

RTU & PLC systems

Flow computers, RTUs and PLC racks for measurement, control and telemetry. Redundant controllers and managed Ethernet where uptime demands it. Programmed and simulated on the bench.

CONTROLWAVE · ROCMODBUS · DNP3REDUNDANT
Measurement

Analyzer packages

Methane and gas analyzer panels with sample handling, 4–20 mA and digital outputs, integrated with the site RTU and tested end to end before shipment.

CH44–20 mA · HARTCLASS I DIV 2
Power

Solar-powered enclosures

Array, MPPT controller, battery bank and DC distribution sized for the site's load and worst-week weather. Skid or pole mount.

Protection

Surge protection enclosures

Coordinated surge and lightning protection for I/O, power and communications, with the grounding design to make it work.

Power

Backup power & DC UPS

24 and 48 VDC UPS systems and battery cabinets that keep the RTU and the link alive through utility outages.

Structures

Switch racks & shelters

Free-standing racks, sun shields and walk-in shelters designed for the field technician and the climate.

Telecom

Telecom integration panels

Radio, router, satellite modem and DC power in one enclosure, pre-configured and labeled for a one-visit install.

Retrofit

Custom retrofit solutions

New controls and protection fitted into existing enclosures and skids when replacement is not the answer.

In the shop

What ships, and what it went through first.

Hover the callouts on the panel. Every item on it has a line on the drawing, a test step and a label on both ends of the wire.

Wired RTU control panel with redundant controllers, managed Ethernet switch, marshalling terminal blocks and equipment ground RTU panel · bench test before ship24 VDC · Redundant
Complete RTU control enclosure with PLC I/O rack, power supplies and terminal stripsRTU enclosure · full build
RTU and telecom backplane with controller, marshalling terminals, router and switchRTU + telecom backplane
1 I/O marshalling2 Redundant RTU controllers3 Managed Ethernet switch4 Equipment ground bar5 Field terminals
Two large control enclosures with doors open on the shop floorDual enclosures · shop floor, FAT complete
Retrofit backplate with controller and marshalling terminals ready to drop into an existing enclosureRetrofit backplate
Numbered terminal strip with fused disconnects and labeled jumpersFused terminals · labeled
PLC rack panel with I/O modules, breakers and terminal blocksPLC rack · I/O and breakers
DC UPS enclosure with battery bank and chargerDC UPS · battery cabinet
Factory acceptance

Nothing leaves without passing FAT.

The factory acceptance test is a gate in our process. It is witnessed on request and documented in the install book with the drawing revision that was tested.

A

Point-to-point

Every wire checked against the drawing, both labels verified.

B

Power & protection

Supplies loaded, breakers and fuses confirmed, surge devices verified, ground continuity measured.

C

I/O simulation

Analog and discrete I/O simulated end to end. Scaling, alarms and fail-safe states proven.

D

Comms

RTU polled from a host over the real transport. Failover exercised.

E

Sign-off

Test record, photos and as-built revision into the install book. Panel sealed for shipment.

Next step

Send the spec or the problem.

A drawing set, a P&ID, or a photo of the enclosure you need to retrofit. We come back with a design and a fixed price.

Request a panel quote